The project collection

04 / Mechanical

Rear-axle design & analysis

I connected component CAD, nonlinear model setup and fatigue assessment for a five-link rear axle.

My role

Mechanical Design Engineer Intern

Context

Volkswagen (China) Technology Co., Ltd. · Hefei, China

Dates

May 2026 – Sept 2026

01 / The brief

From component geometry to analysis.

I worked on control-arm and wheel-carrier CAD, nonlinear model preparation and fatigue-assessment support during my Volkswagen internship.

02 / My contribution

Geometry, constraints and convergence.

  • I reconstructed and modified CATIA V5 component models, including mounting features and geometry iterations.
  • I built ANSA/Abaqus models with meshes, material definitions, coordinate systems, couplings, loads and boundary conditions.
  • I debugged convergence and compared results with reference analyses before using the models in review.

03 / Evidence & scope

From structural cases to fatigue review.

I used FEMFAT with multi-axis load spectra to assess fatigue/durability response, identify critical locations and support design reviews and physical-validation activities.

Workflow summary

  1. Component CAD
  2. Structural analysis
  3. Fatigue / review
View the experience entry

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CubeSat structures